Boston Dynamics
Staff Gear Train Engineer - Atlas Actuation Technology
Waltham, MA, USA · Staff+
Work authorization required$115k-$140kDetected 35 days ago
AccountingCATIACreoGD&TRoboticsMechanical DesignCommunicationActuators
About the role
- As Boston Dynamics scales its electric actuators, the drivetrain is a defining factor in product performance, durability, and cost.
- Navigating ambiguity, attention to detail, clear communication, and a collaborative mindset are key to success.
- The base pay range for this position is between $115,000 to $140,000 annually.
Responsibilities
- Gear System Design: Design and develop gear systems across robot platforms, accounting for kinematics, operational load spectra, efficiency, packaging constraints, weight, manufacturability, and cost.
- Analysis & Optimization: Develop core drivetrain architectures from concept through detailed design, leveraging CAD and gear analysis software to integrate gears, splines, shafts, and bearings.
- Design for Manufacturing (DFx): Partner with internal and external manufacturing teams to translate design intent to production - supporting DFM, process and workholding feedback, and the manufacturability and assemblability of drivetrain elements from concept through mass production.
- This role spans the full gear lifecycle - concept design, analysis, and manufacturing/quality - shaping how high-performance gear trains are designed, validated, and brought to production.
- Because priorities shift as products move from development toward production, this role is deliberately versatile: you'll move between design, analysis, and manufacturing/quality work as the team's needs evolve, partnering with internal and external manufacturing teams along the way.
- Design and develop gear systems across robot platforms, accounting for kinematics, operational load spectra, efficiency, packaging constraints, weight, manufacturability, and cost.
- Develop core drivetrain architectures from concept through detailed design, leveraging CAD and gear analysis software to integrate gears, splines, shafts, and bearings.
- Partner with internal and external manufacturing teams to translate design intent to production - supporting DFM, process and workholding feedback, and the manufacturability and assemblability of drivetrain elements from concept through mass production.
Requirements
- Gear Fundamentals: Working knowledge of gear theory, envelope theory, macro/micro geometry, LTCA, fatigue, backlash, and high-volume manufacturing methods and materials.
- Tools & Documentation: Proficiency in 3D CAD and 2D drawings (CATIA, NX, or Creo), GD&T (ASME Y14.5), and gear simulation tools such as MASTA, Transmission3D, Romax, or KISSsys.
- Gear Specialization: Proficiency in planetary and/or bevel gear design, analysis, and metrology, with familiarity across gear manufacturing and inspection methods (e.g., hobbing, grinding, shaping, skiving).
- Bachelor's or Master's degree in Mechanical Engineering or a related field, or equivalent practical experience.
- Professional experience in gear or drivetrain design and production (typically 5+ years, or an advanced degree with 3+ years).
- Occasional travel (up to 10%) may be required to support manufacturing and supplier partners.
- A brief portfolio of recent work, with short descriptions, is required via web link or PDF/PPT.
- Working knowledge of gear theory, envelope theory, macro/micro geometry, LTCA, fatigue, backlash, and high-volume manufacturing methods and materials.
- Proficiency in planetary and/or bevel gear design, analysis, and metrology, with familiarity across gear manufacturing and inspection methods (e.g., hobbing, grinding, shaping, skiving).
- Robotics Transmissions: Familiarity with alternative transmissions such as strain wave and cycloidal - and the trade space versus planetary - including compound and differential drivetrains.
- Collaborative Judgment: Sound technical judgment balancing innovation with practical manufacturing constraints, paired with clear communication across cross-functional teams and a learning mindset.
- We are interested in all qualified candidates eligible to work in the United States. However, we are not able to sponsor visas for this position.
- The base pay range for this position is between $115,000 to $140,000 annually. Base pay will depend on multiple individualized factors including, but not limited to internal equity, job related knowledge, skills and experience. This range represents a good faith estimate of compensation at the time of posting. Boston Dynamics offers a generous Benefits package including medical, dental vision, 401(k), paid time off and an annual bonus structure. Additional details regarding these benefit plans will be provided if an employee receives an offer for employment.
Compensation
- The base pay range for this position is between $115,000 to $140,000 annually.
Company info
- We are looking for a Staff Gear Train Engineer to develop the gearboxes and drivetrains inside our next-generation humanoid robots.
Visa & Work Authorization
- However, we are not able to sponsor visas for this position
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This listing is sourced directly from Boston Dynamics's careers page and normalized into a canonical job model.