Form Energy

Form Energy

Senior Quality Engineer, Pack

Weirton, WV · Senior · Full-time

Sponsorship not specifiedDetected 7 days ago
Data AnalysisGD&TMechanical DesignElectrical EngineeringProblem SolvingCritical Thinking

About the role

  • We are hiring a Senior Quality Engineer to serve as the quality engineering owner for our Pack assembly area.
  • This is a hands-on individual contributor role spanning the full product development lifecycle - from R&D validation through pilot and high-volume production.

Responsibilities

  • Own and drive quality processes and documentation for pack assembly, including Control Plans, PFMEAs, and inspection/test methods
  • Lead change management and support execution of process development experiments in the pack assembly area
  • Lead identification and resolution of manufacturing quality issues, including root cause analysis and corrective actions
  • Drive continuous improvement activities in partnership with Design/Manufacturing Engineering and external Suppliers
  • Lead Statistical Process Control (SPC) activities and apply critical thinking to reduce variation in manual assembly processes
  • Lead non-conforming material control activities for pack assemblies and sub-components
  • Develop, qualify, and maintain manual inspection methods and visual inspection standards for pack assembly operations
  • Develop test plans and inspection procedures for electronics components - including PCBs, connectors, sensors, and wiring harnesses - within the pack
  • Ability to manage, synthesize, and interpret data from manual assembly processes
  • To build America's energy future, we need everyone at the table.

Requirements

  • Experience with attribute and variable measurement system analysis (MSA/GR&R) for manual and instrument-based inspections

Nice to have

  • 3-10 years of quality engineering experience in a manufacturing environment
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Materials Science, or a related field
  • advanced degree a plus
  • Solid experience with SPC, PFMEAs, and Control Plans
  • Strong aptitude with electronic test and measurement systems
  • Proficiency in reading and interpreting mechanical drawings and wiring diagrams
  • Structured problem-solving (8D) and strong statistical skills including DOE, Process Capability (Cpk, Ppk), etc.
  • Proficiency with data analysis tools such as JMP, R, Minitab, or equivalent

Compensation

  • Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that.

Benefits

  • Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that.
  • Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
  • When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents.
  • We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

Company info

  • We are proud to be an

Equal opportunity

  • equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

This listing is sourced directly from Form Energy's careers page and normalized into a canonical job model.