Vulcan Elements
Senior Materials & Process Engineer - Powder Metallurgy
Research Triangle Park, NC · Senior
Sponsorship not specifiedDetected 4 days ago
PythonMATLABData AnalysisSEMResearch
About the role
- Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future.
- With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future.
- You will be responsible for optimizing current production lines, scaling new NdFeB magnet formulations, and troubleshooting complex materials anomalies.
Responsibilities
- Own and optimize the powder metallurgy pipeline, including hydrogen decrepitation, jet milling, pressing and compaction, vacuum sintering, and post-sinter heat treatments.
- Lead root-cause failure analyses for sample defects and implement corrective actions.
- Define technical specifications and partner with Manufacturing team for selection and commissioning of next-generation manufacturing equipment.
Requirements
- Bachelor's, Master's, or Ph.D. in Materials Science, Metallurgical Engineering, Chemical Engineering, or a related technical discipline.
- Experience with reactive metal powder processing, protective inert atmospheres, vacuum thermal processing, and advanced sintering kinetics.
- Experience with materials characterization and analytical techniques such as SEM, XRD, TGA/DSC
- Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.
- Strong experience in design of experiments, statistical processing, and leading research efforts
Nice to have
- Direct experience in the manufacturing of sintered NdFeB permanent magnets and grain boundary diffusion processes.
- Strong proficiency in evaluating magnetic materials and interpreting microstructural data.
- Experience utilizing data analysis tools (such as Python, MATLAB, or JMP) to analyze manufacturing quality datasets or automate performance mapping.
- Familiarity with ISO 9001 or IATF 16949 quality management standards.
- 8+ years of hands-on engineering experience in powder metallurgy processing (industrial manufacturing setting preferred).
Visa & Work Authorization
- Must be a U.S. Person due to required access to U
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This listing is sourced directly from Vulcan Elements's careers page and normalized into a canonical job model.