Ursa Major
Senior Development Energetics Manufacturing Engineer
Berthoud, Colorado · Senior · Full-time
Work authorization required$88k-$130kDetected 6 days ago
CybersecurityProject ManagementProcess ImprovementProcurementERPSolidWorksCATIASiemens NXGD&TMechanical DesignAerospace EngineeringResearchOSHALean Manufacturing
About the role
- What we can't quantify for you are the exciting challenges, supportive team, and amazing culture we enjoy.
- This position will be posted for a minimum of 3 days and will remain open until filled or adjusted based on the volume of applicants.
Responsibilities
- Design, develop, and validate new manufacturing processes and equipment to meet design specifications, safety standards, and production rate requirements.
- Create detailed equipment specifications, statements of work (SOW), and test plans for new machinery.
- Sourcing & Machine Design:
- Lead the sourcing and procurement of complex capital equipment. This includes identifying and evaluating external machine builders and automation suppliers.
- Lead internal design efforts and manage external vendors for custom manufacturing machines, tooling, and fixtures.
- Manage projects from procurement through installation, conducting site acceptance (SAT) and factory acceptance (FAT) testing.
- Hands-on Implementation & SME Support:
- Act as the lead Subject Matter Expert (SME) for your assigned processes.
- Work hands-on with technicians and other engineers on the production floor to build development and flight hardware, providing real-time support and process refinement.
- Develop and qualify processes, establishing critical process parameters and controls.
Requirements
- Minimum of 6 years of experience in a manufacturing engineering role, developing and deploying new production processes and equipment.
- Proven experience leading capital equipment projects, including specification development, sourcing, and installation/commissioning.
- Demonstrated ability to serve as a hands-on SME, working directly on the production floor.
- Strong proficiency in 3D CAD software (e.g., SolidWorks, Siemens NX, CATIA) for tooling and fixture design.
- Industry Experience: Previous experience in the aerospace, defense, or energetics industry, specifically with solid rocket motor manufacturing (insulation, propellant, case winding, etc.).
- Experience with Statistical Process Control (SPC), Design of Experiments (DOE), and process capability analysis.
Nice to have
- The future of aerospace and defense starts here.
Skills
- Excellent project management skills.
- Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) and blueprint interpretation.
- Ability to rapidly learn and become the subject matter expert in a new process area.
- Desired Qualifications
- Familiarity with relevant codes and regulations (e.g., OSHA, NFPA, ATF, DoD or aerospace standards).
- Background in process scale-up, equipment commissioning, or technology transfer from R&D to production.
- Experience with ERP/MES systems and digital work instructions/batch records.
- Lean manufacturing or Six Sigma experience/certification.
- Classification: Full-time Exempt
- Benefits Include: (Please note, Interns are not eligible for benefits)
- Unlimited PTO - Vacation, Sick, Personal, and Bereavement
- Paid Parental and Adoptive Leave
Compensation
- Colorado law requires us to tell you the base compensation range of this role, which is $88,000 - $130,000, determined by your education, experience, knowledge, skills, and abilities.
Benefits
- Vacation, Sick, Personal, and Bereavement
- Medical, Dental and Vision Insurance
- Tax Advantage Accounts (HSA/FSA)
- Employer Paid Short and Long Term Disability, Basic Life, AD&D
- Additional Benefit Options Including Voluntary Life and Emergency Medical Transport
- Retirement Savings Plan
- Equity Grants in the Company
- You will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status.
Visa & Work Authorization
- Must be a U.S. Person (this includes U
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