Allencontrolsystems

Mechanical Engineer, Sr. Staff

Austin, TX · Staff+

Sponsorship not specifiedDetected 134 days ago

Computer VisionSolidWorksCATIAANSYSFEAEMI/EMCMIL-STDRoboticsMechanical DesignControlsActuators

About the role

Allen Control Systems (ACS) is a cutting-edge defense startup, founded by two ex-Navy electrical engineers with a proven track record in robotics and software.
Our innovative approach requires overcoming significant technical challenges, making this an exciting and dynamic environment for experienced engineers.
With an engineering-first culture, ACS values technical excellence and innovation.

Design and develop mechanical systems that meet MIL-STD-810 specifications, ensuring robustness under vibration, shock, thermal, and environmental conditions.
Perform mechanical simulations (FEA, modal, vibration, thermal) to assess the durability and reliability of designs under operational stress.
Collaborate with electrical and systems engineers to integrate electromechanical components, ensuring seamless interaction between mechanical structures and electrical systems.
Lead structural integrity testing and analysis, ensuring designs meet environmental test criteria for military-grade systems.
Develop and document mechanical design specifications, including detailed drawings, simulation reports, and testing protocols.
Support prototype development and work closely with manufacturing teams to ensure designs are feasible and cost-effective.
Maintain a strong focus on product quality, safety, and reliability, adhering to Design for Manufacturing and Design for Reliability best practices.
Contribute to cross-functional design reviews, identifying potential mechanical and electromechanical risks early in the development cycle.
Staff Mechanical Design Engineer - Drone Defense Turret Systems

12+ years of experience in mechanical design, including expertise in electromechanical integration.
Bachelor's or Master's degree in Mechanical Engineering or a related field.
Strong understanding of MIL-STD-810 requirements for mechanical durability, including vibration, shock, temperature, and humidity testing.
Experience conducting Finite Element Analysis (FEA), Modal Analysis, and Thermal Analysis.
Knowledge of MIL-S-901D for naval shock testing and MIL-STD-461 for EMI/EMC standards.
Experience in rapid prototyping and Additive Manufacturing (3D Printing).
Familiarity with fluid dynamics and heat transfer principles.
Experience with shock absorption and damping systems for mechanical structures.
Conduct testing and validation to ensure that mechanical designs meet the required performance and safety standards.

Hands-on experience performing structural, vibration, and thermal simulations using tools such as ANSYS, SolidWorks (preferred).
Proficient in 3D CAD software such as SolidWorks (preferred), CATIA, or Creo.

ACS Equity Package
Health, Dental, Vision Insurance
We are developing a small, autonomous gun turret that employs advanced computer vision and control systems to precisely target and neutralize small drones and loitering munitions.

We are looking for a highly experienced Mechanical Designer with strong expertise in mechanical simulations and electromechanical integration.

Equal Opportunity Employer, providing equal employment opportunities to all employees and applicants for employment.

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