Shield AI

Shield AI

Senior Engineer, Avionics Thermal Engineering (R5298)

Dallas, Texas · Senior · Part-time

Sponsorship not specified$110k-$170kDetected 13 days ago
Data AnalysisRecruitingSolidWorksANSYSCFDThermal AnalysisAvionicsMechanical DesignAerospace EngineeringLeadershipCommunicationProblem Solving

About the role

  • Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft.
  • For more information, visit www.shield.ai.
  • Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Responsibilities

  • Own thermal solutions for unmanned aerial vehicle avionics including design, analysis, and test.
  • Develop and validate analytical, numerical, and computational models for heat transfer and fluid flow using hand calculations and CFD tools such as FloEFD.
  • Drive test planning, instrumentation, and data analysis to correlate models with experimental results.
  • Communicate technical findings clearly through design reviews, and written reports.
  • Proactively identify risks, propose solutions, and influence electrical and/or PCBA design direction.
  • Are you a passionate and innovative thermal engineer looking to help develop state of the art AI and aircraft products?
  • As a Senior Thermal Engineer at Shield AI, you will own the design, analysis, and integration of aircraft avionics thermal management systems and electronics cooling.

Requirements

  • Minimum 4 years of professional experience in avionics or electronics thermal engineering.
  • Strong expertise in heat transfer (conduction, convection, radiation) and fluid mechanics.
  • Strong understanding of active and passive cooling solutions and their integration at component and system level.
  • Proficiency with thermal analysis and CFD tools (e.g., ANSYS Icepak, FloEFD, STAR-CCM+).
  • Experience with CAD design tools such as NX, SolidWorks, or similar.
  • Demonstrated experience applying first-principles reasoning to complex engineering problems.
  • Proven ability to learn and adapt quickly to new tools, processes, and technical challenges in a fast paced, startup environment.

Nice to have

  • M.S. in a relevant engineering discipline.
  • Experience with high altitude aircraft avionics cooling and thermal design.
  • Familiarity with aircraft integration constraints (power, weight, volume, maintainability, safety).
  • Hands-on experience with thermal and fluid system testing, instrumentation, and validation.
  • Knowledge of materials and manufacturing methods relevant to thermal management
  • All offers are contingent on a cleared background and possible reference check.
  • Please speak to your talent acquisition representative for more information. ### Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer.

Compensation

  • #LI-MS1 #LC Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Benefits

  • Military fellows and part-time employees are not eligible for benefits.
  • We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status.

Company info

  • Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems.
  • With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI's technology actively supports operations worldwide.

Equal opportunity

  • equal opportunity workplace and is an affirmative action employer.
  • If you have a disability or special need that requires accommodation, please let us know.

This listing is sourced directly from Shield AI's careers page and normalized into a canonical job model.