Nexthop AI

Nexthop AI

Mechanical Engineer

Santa Clara, California

Sponsorship not specifiedDetected 45 days ago
Adobe XDIllustratorSolidWorksCreoPCB DesignEMI/EMCMechanical DesignCommunicationCollaborationProblem SolvingTolerance Analysis

About the role

  • Work closely with testing labs to meet NEBS and other compliance standards.

Responsibilities

  • Chassis & Line Card Design: Create and deliver mechanical designs for chassis and line cards that meet product requirements, ensuring reliability and scalability.
  • Tolerance Analysis: Perform detailed 2D and 3D tolerance analyses for complex electro-mechanical assemblies to ensure precise and functional designs.
  • Innovative Mechanical Solutions: Develop mechanical solutions using sheet metal, injection-molded plastic, die-cast, and extrusion processes, adhering to EMI, safety, and compliance requirements.
  • Produce board outline drawings, establish PCB layout constraints (e.g., keep-out areas, trace and via restrictions), and validate designs.
  • Partner with hardware, signal integrity, CAD, thermal, manufacturing, PCB, and PLM teams to negotiate design requirements, evaluate tradeoffs, and address technical risks.
  • Work with thermal engineers to design and implement cooling solutions, including liquid-cooled and force-cooled systems.
  • Collaborate with suppliers to resolve issues and ensure high-quality manufacturing outcomes.
  • Connector & Cable Design: Work with connectors such as OSFP/QSFP-DD/OSFP-XD for front panels and orthogonal backplane configurations, as well as cable harness designs.
  • Industry Standards Compliance: Ensure designs comply with MSA standards, optical cage form factors, and industry rack standards (EIA, ETSI, OCP).
  • Prototyping & Testing: Be hands-on with shop tools to perform rework, mock-ups, and prototype testing. Work closely with testing labs to meet NEBS and other compliance standards.

Requirements

  • Bachelor's or higher degree in Mechanical Engineering.
  • 5+ years of experience in mechanical design for telecom or data center product development.
  • Qualifications:

Nice to have

  • Experience with cabling extensions is a plus.
  • Generate detailed part and assembly drawings, BOMs, part numbers, and ECOs.

Skills

  • Proficiency in SolidWorks and Creo (preferred).
  • Strong knowledge of EIA, ETSI, and OCP rack standards.
  • Experience with connectors like OSFP/QSFP-DD/OSFP-XD and orthogonal backplane systems.
  • Expertise in tolerancing and tolerance loops for electro-mechanical assemblies.
  • Familiarity with NEBS testing and compliance is a plus.
  • Hands-On Expertise:
  • Experience designing mechanical components using processes such as sheet metal fabrication, injection molding, die casting, and extrusion.
  • Proficiency with tools for rework and mock-up creation.
  • Soft Skills:
  • Strong collaboration and communication skills to work effectively across cross-functional teams in a fast-paced environment.
  • A problem-solving mindset with a focus on delivering results while managing technical risks and tradeoffs.
  • Ability to adapt and thrive in a dynamic and innovative environment.

This listing is sourced directly from Nexthop AI's careers page and normalized into a canonical job model.